Glossary of Terms

A

ABC Classification

A slotting and inventory prioritization method that classifies SKUs into A (high velocity), B (medium velocity), and C (slow movers) based on demand frequency or value.

Accessorial Charges

Additional transportation fees beyond base freight—such as lift gate, inside delivery, detention, or residential handling.

Activity-Based Labor Metrics

D365 functionality for measuring worker productivity across pick, pack, replenish, and movement tasks.

Advanced Warehouse Management (D365 WMS)

D365 functionality for measuring worker productivity across pick, pack, replenish, and movement tasks.

Aisle

A defined travel path between racking structures, typically labeled numerically or alphabetically for predictable navigation.

ASN (Advanced Shipping Notice)

A supplier-provided digital file used to accelerate receiving by pre-communicating items, quantities, pallets, and batch/serial numbers.

B

Backflush / Flushing

Automatically consuming raw materials against a production order based on BOM rules when specific events occur (start, finish, quantity produced).

Backorder

An unfulfilled portion of a customer order due to insufficient inventory availability.

Batch Number

A traceability identifier used to track groups of items manufactured or received together.

Batch Picking

A picking method where identical items from multiple orders are grouped into a single consolidated pick.

Bay

Vertical section of a rack between uprights.

Bulk Storage

Floor, pallet, or open-area storage designed for oversized items or high-quantity pallets not suitable for racking.

C

Capacity Planning

The science of aligning space, labor, racking, and equipment to meet current and future volume needs.

Case Picking

Picking full-case quantities from pallet or rack positions.

Cluster Picking

A picking method that uses multiple totes or containers simultaneously for multiple orders.

Containerization

D365 packaging logic that determines which container(s) an order should ship in based on size, weight, and packaging profiles.

Cross-Docking

Receiving goods and immediately routing them to outbound shipping lanes without putting them into storage.

Cycle Counting

Incremental inventory counting process performed continuously without shutting down operations.

D

D365 (Dynamics 365 for Finance & Operations)

Microsoft’s ERP platform containing modules for warehousing, supply chain, finance, production, and inventory management.

Demand Replenishment

Replenishment created dynamically when picking work cannot be completed due to insufficient forward pick stock.

Directed Putaway

System-driven logic that assigns the optimal storage location based on location directives.

Dock-to-Stock Time

The total time between receiving goods at the dock and placing them into their storage locations.

E

EDGE Training Method

Explain → Demonstrate → Guide → Enable. A structured training approach is applied throughout this guide.

ERP (Enterprise Resource Planning)

Integrated business management software system. For this guide, ERP refers to D365 F&O.

F

FEFO (First Expired, First Out)

Picking methodology that prioritizes items with the closest expiration date.

FIFO (First In, First Out)

Picking methodology that prioritizes the oldest stock first.

Flow-Thru

A receiving strategy where goods are staged temporarily for short periods (hours, not days) before being moved to outbound or production.

Forward Pick Zone

The ergonomic, low-level picking area stocked from reserve storage for fast-moving items.

Full Pallet Pull

A picking strategy where entire pallets are picked instead of case or each picks.

G

Garage Sale Inventory

Informal term used in this guide to describe unorganized, unlabeled, inconsistent inventory storage lacking structure.

H

High-Velocity Receiving

A structured inbound model focusing on rapid validation, LP creation, flow-thru/cross-dock routing, and minimal touches.

Hold / QC Hold

Inventory status reserved for quality inspection or incomplete evaluation.

I

Inbound

Any activity related to receiving, inspecting, and putting away goods.

Inventory Status

D365 inventory attribute indicating availability (Available, Quarantine, Damaged, Quality Hold, etc.).

IoT (Internet of Things)

Sensors and smart devices used for monitoring warehouse temperature, forklift movements, dock doors, etc.

L

Labor Standards

Performance-based time expectations for picking, packing, replenishment, or other warehouse tasks.

Layout

The physical arrangement of racks, aisles, staging lanes, and work areas.

License Plate (LP)

A scannable ID assigned to a pallet, carton, or tote in D365, representing a logical inventory container.

Load Planning Workbench

A D365 tool used to group shipments, create loads, sequence deliveries, and manage outbound transportation.

Location

A uniquely named physical storage or pick face position.

Location Directive

D365 logic that determines where items should be stored or picked from.

Location Profile

Attributes assigned to location types (LP-controlled, fixed, bulk, staging, etc.).

M

Master Planning

D365 planning engine that drives purchase orders, transfer orders, and production orders.

Min/Max Replenishment

Forward pick area stocking model based on minimum and maximum stocking thresholds.

Mixed SKU Pallet

A pallet containing more than one item number—often discouraged in structured warehouses.

N

Negative Inventory

A system condition where D365 shows less than zero available inventory. Always indicates a data, scanning, or process failure.

Nested LP

Hierarchy where a pallet LP contains multiple child container LPs.

O

On-Hand Inventory

Quantity of available inventory stored within D365.

Outbound

Picking, packing, staging, loading, and shipping operations.

P

Pack Station

A dedicated area used for packing, validation, cartonization, and label printing.

Pallet Position

Standard unit of vertical and horizontal storage capacity – “one pallet’s worth” of space.

Pick Path

The physical route a picker follows; optimized to minimize travel time.

Pick-to-Carton / Pick-to-Tote

A picking method where items are picked directly into the final shipping container or tote.

Production Staging

Material movement to a location adjacent to a production line.

Q

Quality Order

D365 mechanism for triggering testing, inspection, and sample validations.

Quarantine

Inventory status used to isolate items pending inspection or resolution.

R

Rack Totem Label

Vertical label placed on upright frames identifying aisle, bay, and levels.

Raw Material (RM)

Inventory consumed during production operations.

Receiving Work

System-generated tasks for validating, LP labeling, and moving inbound goods.

Replenishment Work

Tasks generated by D365 to refill forward pick or stage raw materials.

Reserve Storage

High-level or deep-rack storage used for bulk inventory.

Return-to-Stock (RTS)

Returning a sellable returned item to an active stock location.

Return-to-Vendor (RTV)

Returning defective or unacceptable goods back to suppliers.

S

Scan Compliance

Percentage of transactions properly scanned using ScanWorkX devices.

ScanWorkX

A mobile, barcode-driven warehouse execution system integrated with D365 F&O.

Serial Number

Unique identifier used to track individual units.

Slotting

The method of assigning SKUs to their optimal storage locations.

Smart Barcode

A barcode encoding multiple data elements (item, location, quantity, or work ID).

Staging

Temporary warehouse areas used between picking and loading or receiving and putaway.

Stock Keeping Unit (SKU)

Unique identifier for distinct inventory items.

T

Throughput

Rate at which goods flow through the warehouse.

Totem Label

Large, vertical rack label showing location hierarchy.

Transfer Order

D365 document used for moving inventory between warehouses or sites.

Travel Path

Physical route for forklifts or pickers; optimized to prevent congestion.

U

UOM (Unit of Measure)

The defined measurement for quantities of an item (each, case, pallet, kilogram, etc.).

V

Velocity

Movement frequency of an item; used in slotting and replenishment strategies.

Vendor Compliance

A supplier’s adherence to labeling, packaging, and ASN requirements.

W

Wave

A group of outbound orders released together to create pick work.

Wave Template

Rule set determining how waves form, release, and allocate inventory.

WES/WCS (Warehouse Execution/Control System)

Systems used to control automation and material handling equipment.

WIP (Work in Process)

Inventory in the middle of production activities.

Work Template

D365 configuration defining pick/put logic, steps, and work classes.

Z

Zone

Logical grouping of locations; used for picking, putaway, and replenishment.

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